Exterior Part Design
For A Luxury OEM

Front and rear bumper design for a luxury OEM.

Business Requirement / Challenges

Detailed 3D and 2D design data are required to support a tool release part design and to support business decisions and Series part supplier feedback on the technical feasibility and tooling.

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Splitter variants and fixation issue

Bright ware design with light assembly

Tooling issue with center reinforcement bracket and guide bracket

Our Solution / Services


"A" surface & all relevant Packaging Data


Packaging and Feasibility study of Styling data

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Defining Master Sections

Defining the Mounting & Locating Schemes based on Customer Inputs

Defining the Part to Part interface conditions

Tooling Concept and Part Manufacturing & Assembly Process (DFM & DFA)

Final 3D data and 2D drawing

Creation of Bill Of Material

Customer Benefits / Deliverables

Successful Release with 95% Accuracy

90% matching data as per proposed gap and radii plan and Style intent

Negligible rework in prototype phases and pilot series